Total productive maintenance tpm is the process of maximizing equipment effectiveness through the active involvement of all supporting departments. Click on credit card picture above for manual order processing. Mantenimiento productivo total tpm ingenieria industrial. Mar 05, 2017 tpm total productive maintenance lean management. It is a japanese approach for creating company culture for maximum efficiency striving to prevent losses with minimum cost zero breakdowns and failures, zero accident, and zero defects etc the essence of team work small group activity focused on condition and performance of facilities to. An introduction to total productive maintenance tpm j. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. Implementing successful total productive maintenance tpm in a manufacturing plant ignatio madanhire, and charles mbohwa abstract this study examines the impact of total productive maintenance tpm implementation on an organization in terms of productivity and quality levels. T otal p roductive m aintenance presentation by mahendra k. In fact, in a lean production setup that is practicing tpm, you find it difficult to distinguish between normal operators and maintenance staff.
Through total people management through total productive maintenance tpm helps remaining competitive 3 excellence through tpm tpm focus at roots tpm focuses on development and continuous improvement in working practices at all levels of the organisation, at minimum. This page contains total productive maintenance tpm seminar and ppt with pdf report. Total productive maintenance and the basic pillars of tpm. One distinct advantage of total productive maintenance is that it empowers the shop floor to work in a concerted manner to ensure that machines are functioning at their optimal performance. Total productive maintenance tpm seminar ppt and pdf report. Tpm ppt, tpm training powerpoint presentation, total. Total productive maintenance tpm is a lean manufacturing approach developed in japan in 1971. Learn about the importance of total productive maintenance tpm and find visuals or examples that you can use in your facility. Use these presentation materials to educate management, employees or other. Tpm ppt total productive maintenance management training kit. What is tpm total productive maintenance productivity. Tpm combines the traditionally american practice of preventive maintenance with total quality control and total employee involvement, to create. Establishing a planned system of preventive maintenance pm for the equipments life span.
A free powerpoint ppt presentation displayed as a flash slide show on id. Total productive maintenance tpm course powerpoint. Tpm brings maintenance into focus as a necessary and vitally important part of the business. Tpmanalyzing and categorizing the failure data 61 ftags, the machine history log, and minor stops or unrecorded losses categorizing 63 finding out the tpm causes for the ftags to help find the cure 71 pareto charts 80 the defect map 83 chapter 4.
Learn vital facts and secrets in this tpm training ppt about successfully introducing total productive maintenance in industry. An introduction to total productive maintenance tpm plant. Explore total productive maintenance with free download of seminar report and ppt in pdf and doc format. A project report submitted in partial fulfillment of the requirements for the award of the degree of. Maintenance has a deep greater affect on corporate profitability than most managers are feeling to consider, much less admit. It is a japanese approach for creating company culture for maximum efficiency striving to prevent losses with minimum cost zero breakdowns and failures, zero accident, and zero defects etc the essence of team work small group activity focused on condition and performance of facilities to achieve zero. Tpm combines the traditionally american practice of preventive maintenance with total quality control and. Total productive maintenance tpm is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. Throughout the course you will do activities from the accompanying workbook that provides the opportunity to learn and discuss numerous issues and perspectives to do with total productive maintenance and its successful implementation. After reading you will understand the basics of this powerful quality and process management method what is total productive maintenance tpm. Tpm improves equipment effectiveness lean production.
Performing manual oee calculations helps reinforce the underlying concepts and. Implementing successful total productive maintenance tpm in. Predictive maintenance total productive maintenance tpm system approach medical science of mc company wide strategy total productive maintenance tpm is a company wide strategy to increase the effectiveness of production environments, especially through methods for increasing the effectiveness of equipment. What is total productive maintenance tpm it can be considered. It combines the tpm tools, 5s, oee overall equipment. Metode ini merupakan bagian dari lean manufacturing. The total productive maintenance tpm powerpoint also comes with a 19 page workbook. Ppt total productive maintenance powerpoint presentation. Chapter 6 total productive maintenance tpm total productive maintenance outcomes understand the basics of total productive maintenance tpm learn the prerequisites.
The tpm program significantly decreases labor and capital productivity while, at the same time, increases employee morale and job satisfaction. Tpm pillarseight pillars of total productive maintenance. Total productive maintenance mantenimiento productivo total total productive maintenance mantenimiento productivo total fernando flores definici n. Day 1 85 color powerpoint slides introducing total productive maintenance tpm. Total productive maintenance atau tpm adalah salah satu metode proses maintenance yang dikembangkan untuk meningkatkan produktifitas di area kerja, dengan cara membuat proses tersebut lebih reliable dan lebih sedikit terjadi pemborosan. Implementing successful total productive maintenance tpm. The image was imported to powerpoint and the dots were added. What is maintenance and their types what is tpm why tpm need tpm history tpm. Tpmcreating standards and preparation for autonomous maintenance 85. An introduction to total productive maintenance tpm. Tpm total productive maintenance engages operators to improve equipment effectiveness with an emphasis on proactive and preventative maintenance. This comprehensive powerpoint presentation is developed by our jipmcertified tpm consultant. Introduction total productive maintenance tpm keywords. View a pdf document of sample powerpoint slides from the course.
Jul 03, 2008 presentation on total productive maintenance 1. Total productive maintenance tpm is a productive maintenance program, which focuses on the following. Tpm ppt with vital total productive maintenance training, tpm implementation facts, and. The japan institute of plant maintenance jipm tpm excellence awards are the global benchmark for businesses achieving this level of sustained success. Total productive maintenance powerpoint sample author. How to record fuguai 52 discovery of a serious fault during the cleaning 58. Involving all employees from top management to shop floor workers. Tpm jishuhozenautonomous maintenance 43 the tpm initial clean and inspect and ftagging 45 the cleaning map. It can be considered as the medical science of machines. Total productive maintenance training ppt presentation to enhance change in the culture and working style is a need of time. Total productive maintenance tpm summary of tpm tpm was developed in the 1970s as a method of involving machine operators in the preventive maintenance of their machines a reaction to increasing specialization and centralization of the maintenance function that had created divisionoflabor barriers between operators and the maintenance of. This article explains the total productive maintenance tpm in a practical way.
Fokus utama total productive maintanance atau tpm ini adalah untuk memastikan semua perlengkapan dan. Stop time, ideal cycle time, total count, and good count. Production losses and overall equipment effectiveness. Total productive maintenance tpm requires the participation of the whole organization, from top management down to the workforce there are eight pillars that serve as a guide towards tpm organizing the workplace and uncovering underlying problems is the foundation that tpm is built upon. That is the method of training operators to get involved in maintenance task too. Tpm total productive maintenance engages operators to improve. The kit includes detailed information about what is tpm, and how to use tpm ppt kit to develop total productive maintenance system, and more. It has become necessary to provide training to all and our tpm presentation helps you to modify and shape a total productive maintenance culture. Total productive maintenance seminar report, ppt, pdf for. Mengenal total productive maintenance tpm sebagai metode.
Total productive maintenance by presentationload slideshare. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. Total productive maintenance seminar report, ppt, pdf. This is a sample of the total productive maintenance training course powerpoint download. Introduce tpm ppt, tpm presentation powerpoint, total productive. Performing manual oee calculations helps reinforce the underlying concepts and provides a deeper understanding of oee. Almost all industrial production processes are carried out with the aid of machines, as a result of which each productionoriented organization is largely dependent on. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in. The approach includes a number of methodologies still widely used today such as the six big losses, and is well suited to the smart factory and its iot use cases. May 31, 2012 total productive maintenance atau tpm adalah salah satu metode proses maintenance yang dikembangkan untuk meningkatkan produktifitas di area kerja, dengan cara membuat proses tersebut lebih reliable dan lebih sedikit terjadi pemborosan. Tpm total productive maintenance the big idea getting operators involved in maintaining their own equipment, and emphasizing proactive and preventive maintenance will lay a foundation for improved production fewer breakdowns, stops, and defects. Mar 20, 2017 total productive maintenance and its 7 pillars.
The total productive maintenance tpm is a concept for maintenance activities. The goal of total productive maintenance tpm is to improve overall productivity by optimizing equipment availability. When equipment breaks down or performs poorly, it causes serious disruption to your business. Keep your equipment fully functional with total productive maintenance. Maintenance has a deep greater affect on corporate profitability than.
Total productive maintenance is a methodology used to improve the quality and the integrity of production by enhancing the various components of a company including the employees, processes and equipment. This total productive maintenance ppt presentation gives you the key insights and important details on the real requirements for successful total productive. Also explore the seminar topics paper on total productive maintenance with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile students for the year 2019 2020. Ppt total productive maintenance powerpoint presentation free to download id. The second step in a total productive maintenance tpm activity is to call a meeting involving key members of the maintenance and production teams such as plant supervisors and managers, maintenance and reliability engineers. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. Total productive maintenance tpm excellence frameworks. Total productive maintenance powerpoint template sketchbubble. After reading you will understand the basics of this powerful quality and process management method. The tpm powerpoint shows how to do a tpm introduction. Through total people management through total productive maintenance tpm helps remaining competitive 3 excellence through tpm tpm focus at roots. Pdf total productive maintenance tpm implementation.
Pengertian total productive maintenance tpm total productive maintenance atau disingkat dengan tpm adalah suatu sistem yang digunakan untuk memelihara dan meningkatkan kualitas produksi melalui perawatan perlengkapan dan peralatan kerja seperti mesin, equipment dan alatalat kerja. As a companywide initiative, total productive maintenance tpm maximizes the effectiveness of equipment. Tpm implementation 12 steps also included with this document is a bonus zip of 41 lean documents includes templates, case studies, articles, posters, charts, and more. Total productive maintenance tpm is a system designed to stabilize equipment performance and reliability. This powerpoint will help you to investigate if the introduction of tpm will help you reduce lost time on operating equipment to a tune of 30% or better. Predictive maintenance total productive maintenance tpm system approach medical science of mc company wide strategy total productive maintenance tpm is a company wide strategy to increase the effectiveness of production environments, especially through methods for increasing the effectiveness of. Total productive maintenance tpm seminar and ppt with pdf report. Mar 17, 2015 total productive maintenance tpm seminar and ppt with pdf report. Implementation of eight 8 pillars the total productive maintenance at water supply company conference paper pdf available april 2015 with 7,712 reads how we measure reads.
Find guides, resources, and products that can help you start your tpm program today. The goal of total productive maintenance tpm is to increase equipment effectiveness so that each piece of equipment can be operated to its full potential and maintained at that level. In the structure, total productive maintenance resembles many aspects of total quality management tqm, such as employee empowerment, managements commitment, longterm goal settings, etc. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in time etc. To keep value flowing, and maximize your sales and margin contribution, you must engage everyone in establishing and maintaining equipment and process reliability. Address root causes that reduce the capacity of equipment. Total productive maintenance tpm training kit contains more than 200 ppt slides, and a trainers guide. The goal of the tpm program is to markedly increase production while, at the same. This is done to add value to the business organization. History of tpm total productive maintenance tpm was first defined in. Total productive maintenance tpm authorstream presentation.
The primary goals of tpm are to eliminate waste caused by accidents, emergency and unscheduled downtime, defects and speed losses. Your download link will be emailed within 24 hours with manual processing. Over a period of time two concepts have emerged which are total productive maintenance tpm and total quality management tqm along with other concepts. The adobe flash plugin is needed to view this content. Total productive maintenance tpm implementation in a. Often referred to as total production maintenance or total productivity maintenance, the formal name for the tmp toyota introduced is total productive maintenance. Quality and maintenance of manufacturing systems are closely related functions of any organization. A program requires participation from all levels of an organization.
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